Wiring harnesses can come in various sizes.
Even two small wires can make one up whereas, in some, there are as much as
5,000 different wires for heavy works. Even though the process is quite the
same, each manufacturer of the harness follows a different approach for an unprecedented
quality and delivery of standards. Here, we are going to have a look at how
some of the best and top manufacturers go about the process, from the very
beginning right to the end. After all, the process and the approach determine
the quality of the product being delivered to the customers.
Now, the best wiring harness manufacturers in India and world first get the wire cut and marked
for identification. For this, a laser wire marker is usually used which can
measure, mark as well as cut the wire. The next step in the process that
follows is of wire layout. As the name itself suggests, the wires are assembled
and routed well with precision. Till here, the process handing is easy. The
next part of the process is one of the most difficult ones- the wire
termination. Different wire conductors require different termination. Termination
is generally achieved by stripping away the insulation and then contacts
crimping to conductors. The wires are further inserted to contact cavity.
Now that the wire and wire harness is ready,
the next important step is testing. Each and every wire harness undergoes
rigorous testing for the sake of proving that it has matched the expected
quality and standards. After all, the best wire harness manufacturers in India wouldn’t leave the outcome of a tough
process to luck. After all, tests are complete, the wire harness is then
dressed out to be sold to the clients in the market. Tough and lengthy, the process,
however, is a necessity for ensuring the desired quality of safety.
